Control Cables

Control Cables are the cables of choice for control circuits and instrumentation used primarily for providing data and voice communications services in industrial plants and specifically in the oil and gas production industry.

At ARABIAN EXPERT Cables, we offer a range of Control Cables, with XLPE or PVC insulation, with the option of armour and/or screening. Our Control Cables are manufactured to IEC 60502-1 standards, and the conductors used in the manufacture of our Control Cables are Round Stranded Class 2 to IEC 60228. We can also provide Solid Conductors Class 1 as per IEC 60228, on special request.

Special requests can also be accommodated for the outer sheathing of Control Cables. We are able to supply fire retardant PVC, anti-termite / anti-rodent PVC, sunlight resistant PVC, and oil resistant PVC. Special sheathing materials such as low smoke halogen free (LSHF), LLDPE, and MDPE are also available on request.

20160831_control-cables-725-x-546-1-1 (1)

Control Cables Types

PARTICULARS & GUARANTEES RELATING TO PVC INSULATING COMPOUND (TYPE A)

Sl. No.DescriptionUnitGuaranteed Particulars
 1Tensile Strength and Elongation at break :
 Minimum Tensile strength N/mm² 12.5
 Minimum Elongation at break % 150
 2Low temperature bend test :
 Temperature at which specimen shall not crack °C -15 ± 2
 3Low temperature elongation test :
 Test temperature °C -15 ± 2
 Minimum Elongation % 20
 4Low temperature impact test :
 Test temperature °C –
 Minimum Elongation  
 5Accelerated ageing for specified at specified temperature followed by loss of mass test :
 Max. loss of mass, after ageing 7 days at 80 ± 2 °C mg/cm² –
 6Accelerated ageing for specified period at specified temperature followed by tensile strength & elongation at break
 Number of days ageing Days 7
 Ageing temperature °C 100 ± 2
 Tensile Strength after ageing :
 Min. value N/mm² 12.5
 Max. Variation % 25
 Elongation at break after ageing
 Min. value % 150
 Max. variation from unaged value % 25
 7Pressure test at high temperature :
 Test temperature °C 80 ± 2
 Max. indentation % 50
 8Resistance to cracking :
 Temperature at which specimen shall not crack °C 150 ± 2
 9Insulation resistance constant :
 Min. K. value at 70 °C M.Ohm.km –
  • Particulars & Guarantees Relating to PVC Insulating Compound (TYPE A) & (TYPE TI1)


  • Particulars & Guarantees Relating to PVC Insulating Compound (SASO 1694) / Particulars & Guarantees Relating to XLPE Insulation

    PVC, XLPE INSULATION

    STANDARD : IEC 60502-1, SASO 1694

    • REQUEST A QUOTE
     

     

    PARTICULARS & GUARANTEES RELATING TO PVC INSULATING COMPOUND (SASO 1694)

    Sl. No.DescriptionUnitGuaranteed Particulars
     1Tensile Strength and Elongation at break:
     Min Tensile strength N/mm² 12.5
     Min elongation at break % 125
     2Low temperature bend test:
     Temperature at which specimen shall not crack °C -15 ± 2
     3Low temperature elongation test:
     Test temperature °C -15 ± 2
     Min. Elongation % 20
     4Accelerated ageing for specified at specified period at specified temperature followed by loss of mass test:
     Max. loss of mass after ageing 10 days at 115 ± 2 °C mg/cm² 1.5
     5Accelerated ageing for specified period at specified temperature followed by tensile strength & elongation at break
     Number of Days ageing Days 10
     Ageing Temperature °C 135 ± 2
     Tensile Strength after ageing:  
     Min. value N/mm² 12.5
     Max. variation % 25
     Elongation at break after ageing:  
     Min. value % 125
     Max. variation from unaged value % 25
     6Pressure test at high temperature:
     Test temperature °C 95 ± 2
     Max. indentation % 50
     7Resistance to cracking
     Temperature at which specimen shall not crack °C 150 ± 2
     8Insulation resistance constant:
     Min. K. value at 20°C M.Ohm.km 180

PVC OUTER SHEATH

STANDARD : IEC 60502-1, BS 7655

  • REQUEST A QUOTE

 

PARTICULARS & GUARANTEES RELATING TO PVC OUTER SHEATH TYPE ST2 (IEC 60502), TYPE 9 (BS 6755)

Sl. No.DescriptionUnitGuaranteed Particulars
 1Tensile Strength and Elongation at break:
 Min Tensile strength N/mm² 12.5
 Min elongation at break % 150
 2Low temperature bend test:
 Temperature at which specimen shall not crack °C -15 ± 2
 3Low temperature elongation test:
 Test temperature °C -15 ± 2
 Min. Elongation % 20
 4Low temperature Impact test:
 Temperature at which specimen shall not crack °C -15 ± 2
 5Loss of mass after ageing for 7 days at 100 ± 2 °C
 Max. loss of mass mg/cm² 1.5
 6Accelerated ageing for specified period at specified temperature followed by tensile strength & elongation at break
 Number of Days ageing  7
 Ageing Temperature °C 100 ± 2
 Tensile Strength after ageing:  
 Min. value N/mm² 12.5
 Max. variation % 25
 Elongation at break after ageing:  
 Min. value % 150
 Max. variation from unaged value % 25
 7Pressure test at high temperature:
 Test temperature °C 90 ± 2
 Max. indentation % 50
 8Heat Shock Test:
 Temperature at which specimen shall not crack °C 150 ± 3
 9Insulation resistance constant:
 Min. K. value at 20°C M.Ohm.km 0.0035
 10Flame Retardancy test (if required)  As per IEC 60332-1-2 (upon request)

CONTROL CABLES XLPE INSULATED AND PVC SHEATHED

COPPER CONDUCTORS

STANDARD IEC 60502-1

600/1000 VOLTS

  • REQUEST A QUOTE

 

Cross Sectional Area of Conductor : 1.5 mm² (Round Stranded)
Thickness of Insulation : 0.7 mm
Conductor DC Resistance at 20°C : 12.1 Ohm/Km
Thickness of copper tape screen : 0.075 mm (Applicable only for CU/XLPE/CUT/PVC)
Number of CoresCU/XLPE/PVCCU/XLPE/SWA/PVCCU/XLPE/STA/PVCCU/XLPE/CUT/PVC
UNARMOUREDSTEEL WIRE ARMOURSTEEL TAPE ARMOURCOPPER TAPE SCREENED
Nominal Sheath Thick.Approx. Overall Dia.Approx. WeightPack
ing
Nominal Steel WireNominal Sheath thick.Approx. Overall diaApprox. WeightPack
ing
Nominal St.tape Thick.Nominal Sheath thick.Apprx. Overall diaApprx. WeightPack
ing
Nominal Sheath Thick.Apprx. Overall Dia.Apprx. WeightPack
ing
No.mmmmKg/KmMmmmmmmKg/KmMmmmmmmKg/KmMmmmmKg/KmM
21.81219020000.81.81435020000.21.81325020001.8132202000
31.81321520000.81.81437520000.21.81428520001.8132502000
41.81424020000.81.81541520000.21.81431520001.8142752000
51.81427520000.81.81646020000.21.81535020001.8153002000
71.81531520000.81.81750020000.21.81640020001.8163502000
101.81840020001.251.82179020000.21.81950020001.8194502000
121.81945020001.251.82185020000.21.82055020001.8195002000
141.82050020001.251.82291520000.21.82060020001.8205502000
161.82055020001.251.82399020000.21.82167520001.8216002000
191.82161520001.251.824107520000.21.82275020001.8226752000
241.82475020001.61.827145010000.21.82590020001.8258002000
271.82580020001.61.828150010000.21.82695010001.8258752000
301.82587520001.61.829160010000.21.826102510001.8269501000
371.827102510001.61.830180010000.21.828120010001.82811001000
441.830120010001.61.93420755000.21.93114005001.83012751000
481.83112755001.61.93421755000.21.93214755001.8311350500
521.93213755001.62.03523005000.21.93215755001.9321450500
611.93416005002.02.03828505000.22.03518255001.9341700500
Colour Code (1):Colour Code (2) :Tolerance :
1 Core : Red or Black
2 Core : Red, Black
3 Core : Red, Yellow, Blue
4 Core : Red, Yellow, Blue, Black
5 Cores : Red, Yellow, Blue, Black, Green
Above 5 cores : Black cores with white numerals.
1 Core : Brown or Blue
2 Core : Brown, Blue
3 Core : Brown, Black, Grey
4 Core : Blue, Brown, Black, Grey
5 Cores : Green/Yellow, Blue, Brown, Black, Grey
Above 5 cores : Black cores with White numerals
Overall diameter : -2%, +8%
Packing : ± 5%
Also available upon request : 
a) Solid (re) Conductors.
b) Control Cables with Copper Wire Screen.
c) Control Cables with one core Green/Yellow.

CONTROL CABLES XLPE INSULATED AND PVC SHEATHED

COPPER CONDUCTORS

STANDARD IEC 60502-1

600/1000 VOLTS

  • REQUEST A QUOTE

 

Cross Sectional Area of Conductor : 2.5 mm² (Round Stranded)
Thickness of Insulation : 0.7 mm
Conductor DC Resistance at 20°C : 7.41 Ohm/Km
Thickness of copper tape screen : 0.075 mm (Applicable only for CU/XLPE/CUT/PVC)
Number of CoresCU/XLPE/PVCCU/XLPE/SWA/PVCCU/XLPE/STA/PVCCU/XLPE/CUT/PVC
UNARMOUREDSTEEL WIRE ARMOURSTEEL TAPE ARMOURCOPPER TAPE SCREENED
Nominal Sheath Thick.Approx. Overall Dia.Approx. WeightPack
ing
Nominal Steel WireNominal Sheath thick.Approx. Overall diaApprox. WeightPack
ing
Nominal St.tape Thick.Nominal Sheath thick.Apprx. Overall diaApprx. WeightPack
ing
Nominal Sheath Thick.Apprx. Overall Dia.Apprx. WeightPack
ing
No.mmmmKg/KmMmmmmmmKg/KmMmmmmmmKg/KmMmmmmKg/KmM
21.81323020000.81.81540020000.21.81430020001.8142602000
31.81427520000.81.81545020000.21.81535020001.8143002000
41.81530020000.81.81650020000.21.81639020001.8153502000
51.81635020000.81.81755020000.21.81745020001.8164002000
71.81740020001.251.81976520000.21.81850020001.8174502000
101.82053520001.251.82395020000.21.82165020001.8205752000
121.82160020001.251.823105020000.21.82172520001.8216502000
141.82267520001.251.824115020000.21.82280020001.8227252000
161.82375020001.61.826140010000.21.82387520001.8238002000
191.82485020001.61.827150010000.21.82497520001.8249002000
241.827105010001.61.830180010000.21.828120010001.82711001000
271.827112510001.61.83119005000.21.828130010001.82812001000
301.828122510001.61.93220505000.21.829140010001.82913001000
371.830145010001.61.93423255000.21.93116505001.8311525500
441.93417505002.02.13930255000.22.03519755001.9351850500
481.93518755002.02.13931755000.22.03621005002.0352000500
522.03620255002.02.14033255000.22.03722505002.0362125500
612.03823255002.02.24237255000.22.13925755002.1382425500
Colour Code (1):Colour Code (2) :Tolerance :
1 Core : Red or Black
2 Core : Red, Black
3 Core : Red, Yellow, Blue
4 Core : Red, Yellow, Blue, Black
5 Cores : Red, Yellow, Blue, Black, Green
Above 5 cores : Black cores with white numerals.
1 Core : Brown or Blue
2 Core : Brown, Blue
3 Core : Brown, Black, Grey
4 Core : Blue, Brown, Black, Grey
5 Cores : Green/Yellow, Blue, Brown, Black, Grey
Above 5 cores : Black cores with White numerals
Overall diameter : -2%, +8%
Packing : ± 5%
Also available upon request : 
a) Solid (re) Conductors.
b) Control Cables with Copper Wire Screen.
c) Control Cables with one core Green/Yellow.

CONTROL CABLES XLPE INSULATED AND PVC SHEATHED

COPPER CONDUCTORS

STANDARD IEC 60502-1

600/1000 VOLTS

  • REQUEST A QUOTE

 

Cross Sectional Area of Conductor : 4 mm² (Round Stranded)
Thickness of Insulation : 0.7 mm
Conductor DC Resistance at 20°C : 4.61 Ohm/Km
Thickness of copper tape screen : 0.075 mm (Applicable only for CU/XLPE/CUT/PVC)
Number of CoresCU/XLPE/PVCCU/XLPE/SWA/PVCCU/XLPE/STA/PVCCU/XLPE/CUT/PVC
UNARMOUREDSTEEL WIRE ARMOURSTEEL TAPE ARMOURCOPPER TAPE SCREENED
Nominal Sheath Thick.Approx. Overall Dia.Approx. WeightPack
ing
Nominal Steel WireNominal Sheath thick.Approx. Overall diaApprox. WeightPack
ing
Nominal St.tape Thick.Nominal Sheath thick.Apprx. Overall diaApprx. WeightPack
ing
Nominal Sheath Thick.Apprx. Overall Dia.Apprx. WeightPack
ing
No.mmmmKg/KmMmmmmmmKg/KmMmmmmmmKg/KmMmmmmKg/KmM
21.81428520000.81.81647520000.21.81536520001.8153252000
31.81533520000.81.81752520000.21.81642520001.8153752000
41.81639020000.81.81860020000.21.81747520001.8164252000
51.81746020001.251.82082520000.21.81855020001.8175002000
71.81854020001.251.82192520000.21.81965020001.8195802000
101.82271520001.61.826135010000.21.82385020001.8237752000
121.82381520001.61.826145010000.21.82495020001.8238752000
141.82491520001.61.827160010000.21.825105020001.8249752000
161.825102520001.61.828172510000.21.826117520001.82511002000
191.826117510001.61.829190010000.21.827132520001.82712251000
241.830145010001.61.93423005000.21.931165010001.8311525500
271.83115755001.61.93424755000.21.932177510001.8311650500
301.93217505001.62.03526755000.21.933192510001.9321825500
371.93521005002.02.13934005000.22.036235010002.0352225500
442.03925005002.02.24339505000.52.241315010002.1392600500
482.14027005002.02.24441255000.52.242332510002.1402800500
522.14129005002.02.34544005000.52.243355010002.1413000500
612.24333505002.02.34749005000.52.34540255002.2443450500
Colour Code (1):Colour Code (2) :Tolerance :
1 Core : Red or Black
2 Core : Red, Black
3 Core : Red, Yellow, Blue
4 Core : Red, Yellow, Blue, Black
5 Cores : Red, Yellow, Blue, Black, Green
Above 5 cores : Black cores with white numerals.
1 Core : Brown or Blue
2 Core : Brown, Blue
3 Core : Brown, Black, Grey
4 Core : Blue, Brown, Black, Grey
5 Cores : Green/Yellow, Blue, Brown, Black, Grey
Above 5 cores : Black cores with White numerals
Overall diameter : -2%, +8%
Packing : ± 5%
Also available upon request : 
a) Solid (re) Conductors.
b) Control Cables with Copper Wire Screen.
c) Control Cables with one core Green/Yellow.

CONTROL CABLES PVC INSULATED AND PVC SHEATHED

COPPER CONDUCTORS

STANDARD IEC 60502-1

600/1000 VOLTS

  • REQUEST A QUOTE

 

Cross Sectional Area of Conductor : 1.5 mm² (Round Stranded)
Thickness of Insulation : 0.8 mm
Conductor DC Resistance at 20°C : 12.1 Ohm/Km
Thickness of copper tape screen : 0.075 mm (Applicable only for CU/PVC/CUT/PVC)
Number of CoresCU/PVC/PVCCU/PVC/SWA/PVCCU/PVC/STA/PVCCU/PVC/CUT/PVC
UNARMOUREDSTEEL WIRE ARMOURSTEEL TAPE ARMOURCOPPER TAPE SCREENED
Nominal Sheath Thick.Approx. Overall Dia.Approx. WeightPack
ing
Nominal Steel WireNominal Sheath thick.Approx. Overall diaApprox. WeightPack
ing
Nominal St.tape Thick.Nominal Sheath thick.Apprx. Overall diaApprx. WeightPack
ing
Nominal Sheath Thick.Apprx. Overall Dia.Apprx. WeightPack
ing
No.mmmmKg/KmMmmmmmmKg/KmMmmmmmmKg/KmMmmmmKg/KmM
21.81321020000.81.81437520000.21.81427520001.8132352000
31.81323520000.81.81540020000.21.81430020001.8142652000
41.81427520000.81.81645020000.21.81535020001.8143002000
51.81530020000.81.81750020000.21.81640020001.8153502000
71.81635020000.81.81855020000.21.81745020001.8164002000
101.81947520001.251.82287520000.21.82057520001.8195002000
121.82052520001.251.82292520000.21.82062520001.8205752000
141.82057520001.251.823100020000.21.82170020001.8216252000
161.82165020001.251.824110020000.21.82275020001.8227002000
191.82271520001.61.826135010000.21.82385020001.8237752000
241.82587520001.61.829160010000.21.826102510001.8269501000
271.82695010001.61.829170010000.21.827110010001.82610251000
301.827103010001.61.830180010000.21.828120010001.82711001000
371.829122510001.61.93220505000.21.829137510001.82913001000
441.93214505001.62.03523505000.21.93316255001.9321525500
481.93215255002.02.03727255000.21.93317255001.9331625500
521.93416755002.02.03829255000.22.03519005001.9341750500
612.03619255002.02.14032255000.22.03721505002.0362000500
Colour Code (1):Colour Code (2) :Tolerance :
1 Core : Red or Black
2 Core : Red, Black
3 Core : Red, Yellow, Blue
4 Core : Red, Yellow, Blue, Black
5 Cores : Red, Yellow, Blue, Black, Green
Above 5 cores : Black cores with white numerals.
1 Core : Brown or Blue
2 Core : Brown, Blue
3 Core : Brown, Black, Grey
4 Core : Blue, Brown, Black, Grey
5 Cores : Green/Yellow, Blue, Brown, Black, Grey
Above 5 cores : Black cores with White numerals
Overall diameter : -2%, +8%
Packing : ± 5%
Also available upon request : 
a) Solid (re) Conductors.
b) Control Cables with Copper Wire Screen.
c) Control Cables with one core Green/Yellow.

CONTROL CABLES PVC INSULATED AND PVC SHEATHED

COPPER CONDUCTORS

STANDARD IEC 60502-1

600/1000 VOLTS

  • REQUEST A QUOTE

 

Cross Sectional Area of Conductor : 2.5 mm² (Round Stranded)
Thickness of Insulation : 0.8 mm
Conductor DC Resistance at 20°C : 7.41 Ohm/Km
Thickness of copper tape screen : 0.075 mm (Applicable only for CU/PVC/CUT/PVC)
Number of CoresCU/PVC/PVCCU/PVC/SWA/PVCCU/PVC/STA/PVCCU/PVC/CUT/PVC
UNARMOUREDSTEEL WIRE ARMOURSTEEL TAPE ARMOURCOPPER TAPE SCREENED
Nominal Sheath Thick.Approx. Overall Dia.Approx. WeightPack
ing
Nominal Steel WireNominal Sheath thick.Approx. Overall diaApprox. WeightPack
ing
Nominal St.tape Thick.Nominal Sheath thick.Apprx. Overall diaApprx. WeightPack
ing
Nominal Sheath Thick.Apprx. Overall Dia.Apprx. WeightPack
ing
No.mmmmKg/KmMmmmmmmKg/KmMmmmmmmKg/KmMmmmmKg/KmM
21.81425020000.81.81542520000.21.81532520001.8142802000
31.81430020000.81.81647520000.21.81537520001.8153252000
41.81533520000.81.81752520000.21.81642520001.8163752000
51.81640020000.81.81860020000.21.81747520001.8174252000
71.81745020001.251.82082520000.21.81855020001.8185002000
101.82160020001.251.823105020000.21.82272520001.8216502000
121.82267520001.251.824113520000.21.82280020001.8227252000
141.82277520001.61.826140010000.21.82390020001.8238252000
161.82385020001.61.827150010000.21.824100020001.8249002000
191.82597520001.61.828165010000.21.825110010001.82510252000
241.828118510001.61.93220005000.21.829135010001.82812501000
271.829130010001.61.93221255000.21.830147510001.82913751000
301.830142510001.61.93322755000.21.93116005001.83015001000
371.93217005001.62.03526255000.21.93319005001.9321775500
442.03620505002.02.14033755000.22.03722505002.0362125500
482.03721755002.02.14135505000.22.13824255002.0372275500
522.03823505002.02.24237505000.22.13926005002.0382425500
612.14027005002.02.24441505000.52.24233255002.1402800500
Colour Code (1):Colour Code (2) :Tolerance :
1 Core : Red or Black
2 Core : Red, Black
3 Core : Red, Yellow, Blue
4 Core : Red, Yellow, Blue, Black
5 Cores : Red, Yellow, Blue, Black, Green
Above 5 cores : Black cores with white numerals.
1 Core : Brown or Blue
2 Core : Brown, Blue
3 Core : Brown, Black, Grey
4 Core : Blue, Brown, Black, Grey
5 Cores : Green/Yellow, Blue, Brown, Black, Grey
Above 5 cores : Black cores with White numerals
Overall diameter : -2%, +8%
Packing : ± 5%
Also available upon request : 
a) Solid (re) Conductors.
b) Control Cables with Copper Wire Screen.
c) Control Cables with one core Green/Yellow.
  • CONTROL CABLES PVC INSULATED AND PVC SHEATHED

    COPPER CONDUCTORS

    STANDARD IEC 60502-1

    600/1000 VOLTS

    • REQUEST A QUOTE

     

    Cross Sectional Area of Conductor : : 4 mm² (Round Stranded)
    Thickness of Insulation : 1.0 mm
    Conductor DC Resistance at 20°C : 4.61 Ohm/Km
    Thickness of copper tape screen : 0.075 mm (Applicable only for CU/PVC/CUT/PVC)
    Number of CoresCU/PVC/PVCCU/PVC/SWA/PVCCU/PVC/STA/PVCCU/PVC/CUT/PVC
    UNARMOUREDSTEEL WIRE ARMOURSTEEL TAPE ARMOURCOPPER TAPE SCREENED
    Nominal Sheath Thick.Approx. Overall Dia.Approx. WeightPack
    ing
    Nominal Steel WireNominal Sheath thick.Approx. Overall diaApprox. WeightPack
    ing
    Nominal St.tape Thick.Nominal Sheath thick.Apprx. Overall diaApprx. WeightPack
    ing
    Nominal Sheath Thick.Apprx. Overall Dia.Apprx. WeightPack
    ing
    No.mmmmKg/KmMmmmmmmKg/KmMmmmmmmKg/KmMmmmmKg/KmM
    21.81633520000.81.81753520000.21.81642520001.8163752000
    31.81640020001.251.81975020000.21.81750020001.8174352000
    41.81846520001.251.82082520000.21.81857520001.8185002000
    51.81955020001.251.82195020000.21.82065020001.8196002000
    71.82065020001.251.823107520000.21.82177520001.8207002000
    101.82585020001.61.828155010000.21.826100010001.8259252000
    121.82597520001.61.829170010000.21.826112510001.82610501000
    141.827110010001.61.830187510000.21.827127510001.82711751000
    161.828125010001.61.83120505000.21.829142510001.82813251000
    191.829142510001.61.93322505000.21.830160010001.83015001000
    241.93418005002.02.13931005000.22.03520255002.0351900500
    272.03520005002.02.13932755000.22.03622005002.0362100500
    302.03621755002.02.14135005000.22.13724255002.0372275500
    372.13926255002.02.24440505000.52.24232505002.1402725500
    442.24431005002.52.45051505000.52.44738255002.3453225500
    482.34534005002.52.45154505000.52.44841005002.3463500500
    522.34736255002.52.55258005000.52.44943755002.3473750500
    612.44941755002.52.65564755000.52.55249755002.4504300500
    Colour Code (1):Colour Code (2) :Tolerance :
    1 Core : Red or Black
    2 Core : Red, Black
    3 Core : Red, Yellow, Blue
    4 Core : Red, Yellow, Blue, Black
    5 Cores : Red, Yellow, Blue, Black, Green
    Above 5 cores : Black cores with white numerals.
    1 Core : Brown or Blue
    2 Core : Brown, Blue
    3 Core : Brown, Black, Grey
    4 Core : Blue, Brown, Black, Grey
    5 Cores : Green/Yellow, Blue, Brown, Black, Grey
    Above 5 cores : Black cores with White numerals
    Overall diameter : -2%, +8%
    Packing : ± 5%
    Also available upon request : 
    a) Solid (re) Conductors.
    b) Control Cables with Copper Wire Screen.
    c) Control Cables with one core Green/Yellow.

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